28 January 2025
Optimization of Production Processes: The New FASTRIP MT System by ALIT Technologies
When it comes to innovation and customization in industrial processes, ALIT Technologies stands out for its ability to offer tailor-made solutions that meet the specific needs of its clients. This is exemplified by our recent project in Central Europe, where our technicians are installing a FASTRIP MT series system specifically developed for one of Europe’s largest manufacturers of doors and entryways.
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A Customized Solution for Aluminum Paint Stripping
The new system is designed to optimize the stripping of aluminum sheets and profiles, thanks to a unique configuration that combines production efficiency with environmental care. At the heart of this innovation is the basket handling system, managed by a single-beam overhead crane with a double hoist. This system allows operators to load, transfer, and immerse the aluminum sheets into the stripping tank with high precision.
The core of this advanced aluminum stripping process is the oscillation system, a technology developed by ALIT that enables the basket to move continuously during immersion. This action allows for faster paint removal compared to traditional methods, leveraging the synergy between the mechanical and chemical actions of our stripping agent.
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Technological Innovation and sustainability in Aluminum Paint Stripping
Mauro Burato, project manager at ALIT Technologies, highlights the distinctive features of the system:
“The stripping tank includes an automatic filtration system for the stripping liquid, ensuring continuous aspiration and purification. Using our ALITFLOCK series flocculant and a high-efficiency filter press, the system effectively separates paint sludge from the liquid, allowing reuse of the filtered solution. This closed-loop design minimizes waste and environmental impact, making it one of the most sustainable aluminum paint stripping solutions available today.”
“The stripping tank is equipped with an automatic filtration system for the stripping liquid. Through a continuous aspiration and filtration process, the liquid is treated with @ALITFLOCK series flocculant and purified using a filter press, allowing the separation of paint sludge and the reintroduction of the filtered liquid into the tank. This closed cycle reduces waste and minimizes environmental impact, making it a sustainable aluminum paint stripping solution.
The system also features an optimized heating system that divides the tank into three zones with adjustable energy consumption. Additionally, the drying oven is designed with advanced thermal insulation to minimize heat dispersion.
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Industry 4.0: Connectivity and Advanced Support
As an Industry 4.0-compatible system, the FASTRIP MT series integrates seamlessly with digital factory management tools. Its smart monitoring system provides real-time data on the aluminum stripping process, enabling precise process control and remote support for quick intervention when needed.
Looking to the Future
This project represents an important step for ALIT towards even more ambitious goals. The ability to develop customized aluminum paint stripping solutions for our clients is a source of pride and a testament to our commitment to research and innovation.
Client satisfaction remains our primary objective. Through projects like this, we continue to build strong relationships and provide tools that enhance production efficiency, contributing to a more sustainable and competitive industry.