Case study – Sverniciatura Veneta srl with vertical spray system
Not all improvements stem from a problem. Sometimes, they are the result of a conscious decision: to work better, faster, and with greater control. That’s the case of Sverniciatura Veneta srl, a company founded in 2007 and specialized in third-party chemical stripping of aluminium components and metal hardware. At the helm is Nicola Moratti, sole administrator, with a clear objective: to offer a fast, reliable, and technically solid service.
The need: a faster, higher-performing system
The change was not driven by an emergency, but by a strategic decision: to shorten processing times and ensure greater uniformity in results. Two key factors to respond even more promptly and reliably to customer demands, especially in the case of rework or urgent jobs. While immersion stripping was stable, it took over three hours to process a batch of wheels, an unsustainable timeframe in a dynamic production environment. Moreover, manual handling introduced variability that could affect process repeatability.
Together with the Sverniciatura Veneta team, and thanks to a long-standing trust-based relationship between our CEO Loris Rossi and Nicola Moratti – we defined a clear path: reduce processing times and ensure stable, controllable quality throughout the process.
The solution: FASTRIP S, our Vertical Spray Stripping System
The answer was FASTRIP S, our vertical spray system designed for fast, safe, fully automated chemical stripping cycles. Compact and modular, it integrates easily into existing production lines and is ideal for treating both light and ferrous metal components. Process temperatures are adjustable between 80°C and 150°C, depending on the metal and the coating, with continuous monitoring of all operational parameters.
Parts are loaded into metal baskets and remain stationary throughout the entire cycle, eliminating manual handling. This increases safety and reduces the risk of dents or mechanical damage. Uniformity is ensured by a high-efficiency spray system that distributes the chemical solution evenly across all surfaces.
The benefits of the FASTRIP S system
Thanks to FASTRIP S, Sverniciatura Veneta can now strip 120 motorcycle wheels in just 20 minutes. A dramatic improvement that has transformed production scheduling. Reworks can be handled within the day, and urgent jobs no longer disrupt overall planning. The system is compatible with FASTRIP FP filtration units, which extend the lifespan of the chemical solution, and it operates with either electric or diathermic oil heating. All of this with low energy consumption and full Industry 4.0 integration capabilities.
A tailor-made chemical solution
Meanwhile, our laboratory developed the most suitable chemical formulation for Sverniciatura Veneta’s needs. After an in-depth testing phase – both in the lab and in real-scale applications, the chosen solution was METALSTRIP® 1728/3, a high-performance stripper specifically designed for high-temperature spray systems like FASTRIP S. The water-based formula, free from chlorinated compounds and phenols, operates between 120°C and 150°C, ensuring rapid and selective removal of organic coatings with maximum compatibility on light alloys, steel, and galvanized surfaces.
The solution is stable over time and regenerable, a feature that enables tighter process control, lower product consumption, and a more sustainable cycle overall. The process is also safer, both for the environment and for operators. Today, the active cycle removes coatings with precision and control, preserving the substrate and improving overall repeatability and process efficiency.
The results with FASTRIP S:
- Cycle time reduced from over 3 hours to 20 minutes
- Uniform and repeatable quality across all batches
- Increased responsiveness for reworks and urgent jobs
- Waste reduction and better resource utilization
- Full ALIT technical support during testing and commissioning
This project is more than just a system upgrade. It is the outcome of a long-standing relationship built on trust, a hands-on technical partnership, and a shared belief that every process, even the most established, can always be improved.
