alit, Author at Alit technologies Spa

Optimization of Production Processes: The New FASTRIP MT System by ALIT Technologies

Posted on 28 January 202510 February 2025 by alit

When it comes to innovation and customization in industrial processes, ALIT Technologies stands out for its ability to offer tailor-made solutions that meet the specific needs of its clients. This is exemplified by our recent project in Central Europe, where our technicians are installing a FASTRIP MT series system specifically developed for one of Europe’s largest manufacturers of doors and entryways.

A Customized Solution for Aluminum Paint Stripping

The new system is designed to optimize the stripping of aluminum sheets and profiles, thanks to a unique configuration that combines production efficiency with environmental care. At the heart of this innovation is the basket handling system, managed by a single-beam overhead crane with a double hoist. This system allows operators to load, transfer, and immerse the aluminum sheets into the stripping tank with high precision.

The core of this advanced aluminum stripping process is the oscillation system, a technology developed by ALIT that enables the basket to move continuously during immersion. This action allows for faster paint removal compared to traditional methods, leveraging the synergy between the mechanical and chemical actions of our stripping agent.

Technological Innovation and sustainability in Aluminum Paint Stripping

Mauro Burato, project manager at ALIT Technologies, highlights the distinctive features of the system:

“The stripping tank includes an automatic filtration system for the stripping liquid, ensuring continuous aspiration and purification. Using our ALITFLOCK series flocculant and a high-efficiency filter press, the system effectively separates paint sludge from the liquid, allowing reuse of the filtered solution. This closed-loop design minimizes waste and environmental impact, making it one of the most sustainable aluminum paint stripping solutions available today.”

“The stripping tank is equipped with an automatic filtration system for the stripping liquid. Through a continuous aspiration and filtration process, the liquid is treated with @ALITFLOCK series flocculant and purified using a filter press, allowing the separation of paint sludge and the reintroduction of the filtered liquid into the tank. This closed cycle reduces waste and minimizes environmental impact, making it a sustainable aluminum paint stripping solution.

The system also features an optimized heating system that divides the tank into three zones with adjustable energy consumption. Additionally, the drying oven is designed with advanced thermal insulation to minimize heat dispersion.

Industry 4.0: Connectivity and Advanced Support

As an Industry 4.0-compatible system, the FASTRIP MT series integrates seamlessly with digital factory management tools. Its smart monitoring system provides real-time data on the aluminum stripping process, enabling precise process control and remote support for quick intervention when needed.

Looking to the Future

This project represents an important step for ALIT towards even more ambitious goals. The ability to develop customized aluminum paint stripping solutions for our clients is a source of pride and a testament to our commitment to research and innovation.

Client satisfaction remains our primary objective. Through projects like this, we continue to build strong relationships and provide tools that enhance production efficiency, contributing to a more sustainable and competitive industry.

MECSPE: We are Coming!

Posted on 23 January 202523 January 2025 by alit

From March 5 to 7, 2025, we will be in Bologna (ITALY) for MECSPE, the leading event for the manufacturing industry and technological innovation. MECSPE is the perfect place to discover the latest industry advancements, meet experts, and explore advanced solutions for industrial production. You’ll find us at a 64 sqm stand, open on all four sides, in collaboration with UCIF, showcasing our technologies and innovations. But that’s not all—we have plenty of surprises in store for you! Here’s a preview of what you can discover at our stand at MECSPE:

What to Discover at Our MECSPE Stand:

Drizzling: An innovative surface passivation system that automatically doses chemical products, ensuring precision and uniformity in treatments. This advanced technology is designed to optimize application, reduce waste, and improve the sustainability of production processes.
ISP: Our flagship solution for inline chemical stripping of hooks and frames.
T2 120 Mix: This machine model utilizes the hydrostatic force of the mixer for paint removal, ensuring quieter operation and compatibility with contaminated stripping agents. The absence of ultrasound allows the use of electronics less sensitive to heat, providing robustness, reliability, and safety.
Masking: Mas-King, the new brand by ALIT Technologies S.p.A., protects metal surfaces during finishing processes. With 20 years of experience, a global network, and expert technicians, it offers customized masking solutions for powder coating, liquid coating, cataphoresis, anodizing, and electroplating, ensuring quality and fast delivery at the best price.

UCIF: Founded in 1973 as the Union of Surface Finishing Equipment Manufacturers, this association represents over 50% of the Italian production of machinery and plants for surface treatment, including painting, stripping, washing, shot blasting, vibratory finishing, purification, automation, and robotics.

Our stand is not just about technology and innovation—it’s a unique experience for all visitors. We’re here to provide all the information you need and to ensure your time with us is truly unforgettable. And of course, there will be moments to relax with a glass of wine, a slice of Sopressa Veneta, and the iconic Grana Padano.

You don’t want to miss this event, do you?

See you in Bologna!

18 Years and Still Going Strong: A Milestone Worth Celebrating

Posted on 21 January 202520 January 2025 by alit

What a journey it’s been! 18 years ago, Miriam became one of the first to believe in the adventure that is ALIT. Alongside Loris, she helped kickstart the engine that has driven the company’s success. From that moment on, she has been unstoppable, becoming one of the key pillars upon which everything we are today stands.

As we celebrate this incredible milestone, it’s important to remember that Miriam’s journey with ALIT doesn’t stop here. 18 years with the company is an achievement in itself, but Miriam is just getting started. As she often says: “There are always new goals, and you never stop learning!” Her passion, dedication, and tireless drive have been integral to ALIT’s success. Whether it’s been through new challenges or achieving company goals, Miriam has been a constant source of inspiration and energy.

We are so grateful for her commitment over the years. Thank you, Miriam, for these 18 years of unwavering dedication to ALIT. You are truly a force, and we can’t wait to see what the future holds!

Here’s to many more milestones ahead!

Restoration of a Paint Stripping Plant in Thailand

Posted on 14 January 202511 February 2025 by alit

Managing a chemical stripping plant can present significant challenges, such as high costs and process efficiency issues. This was precisely the situation faced by one of our industrial coating clients, who found themselves with an unused plant due to ineffective chemical solutions previously adopted. The plant was too expensive, complex, and had never been successfully launched.

Who is the client?

Our client, who prefers to remain anonymous, is a major international producer of high-strength stainless steel mesh used in security screens and doors. Specializing in the design and production of protective systems for residential, commercial, and industrial environments, the company stands out for the quality, safety, and innovation of its products. With a strong presence in international markets, the company is committed to providing certified, high-quality solutions.

Facing challenges with the stripping process, the client reached out to our long-standing distributor, G&R Finishing Equipment Co., Ltd. , with 27 years of experience in the powder coating sector. G&R, a leader in importing and distributing powder coating equipment in Thailand, involved ALIT Technologies Spa to solve the problem and transform the inactive plant into a productive and efficient resource.

Who is G&R Finishing Equipment?

G&R Finishing Equipment Co., Ltd. is an established company in Thailand, with extensive experience in providing solutions for powder coating. The company specializes in the import, assembly, and distribution of machinery for coating applications, ensuring high-quality equipment and excellent post-sale services. The partnership with ALIT was established to address issues related to efficiency and coating quality, aiming to improve productivity and reduce waste.

The Client’s Problem and the Solution

Before ALIT’s intervention, the client faced high costs and quality issues in stripping. The paint on the treated parts was not fully removed, compromising the final product quality and increasing scrap costs. Unable to find a compatible stripper for their materials (stainless steel mesh and perforated aluminum), the client had already tested other solutions without success. G&R proposed using ALIT’s solutions, which proved to be more effective than the previously tested products. After a thorough analysis, G&R organized a trial, sending the client’s parts for testing ALIT’s stripping technology, with the aim of finding the most suitable solution for their needs.

ALIT’s Intervention: Analysis and Innovative Solution

ALIT started the project with a detailed analysis of the plant, identifying critical issues and proposing a targeted intervention. The advanced filtration system FASTRIP FP400-17P was installed to treat the sludge generated from the stripping process. This technology allowed for the regeneration of the chemical bath by filtering out the sludge and enabling the reuse of the chemicals, minimizing waste and extending the bath’s lifespan.Additionally, Metalstri p 1334 and Aktivator 1533 chemicals were used. Metalstrip 1334, applied at 50°C, effectively stripped materials like stainless steel mesh and perforated aluminum in about 60 minutes. The Aktivator 1533 ensured the alkalinity of the bath remained stable, improving the efficiency and consistency of the process.

Technology and Results: Efficiency and Sustainability

The core of the project was the introduction of the FASTRIP FP machine, which, thanks to pressure filtration, extended the chemical bath’s operational life, reducing maintenance interventions. The use of the flocculant AlitFlock further optimized filtration quality, improving the sustainability of the process and reducing processing times.

The results were outstanding: the client was able to strip 100% of the treated parts, minimizing costs and recovering defective parts instead of discarding them. Metalstrip 1334 worked much faster than previous strippers, saving significant time during the paint removal process. Additionally, the filtration system enabled the reuse of the chemical bath, significantly reducing operating costs.

Concrete Benefits for the Client

Thanks to the introduction of the FASTRIP FP system and the use of Metalstrip 1334, Aktivator 1533, and ALITFLOCK, the client achieved highly effective internal stripping, reducing operational costs and improving process quality. The internal management of the stripping process eliminated the need to outsource operations, enhancing the reliability and efficiency of the production flow.

Collaboration with G&R and Full Support from ALIT

Pietro Mandorino, area manager of ALIT, closely followed the entire project, working in close collaboration with G&R Finishing and the client to ensure timely and efficient execution. Somboon Jongdepaisarn, Managing Director of G&R, emphasized how ALIT’s solutions represented a major step forward in the quality and efficiency of the stripping process, showcasing the value of a strong, results-oriented partnership.

Conclusion: A Success for the Client and the Industry

The restoration of the stripping plant in Thailand was a significant opportunity for the client, improving efficiency and reducing operational costs. Thanks to the collaboration with G&R Finishing and ALIT Technologies, the client achieved exceptional results, restoring productivity and quality to the stripping process. This case demonstrates how technological innovation and a strong partnership can turn a challenge into an opportunity for growth and success.

Verona Volley 2025: WE ARE WITH YOU!

Posted on 9 January 20259 January 2025 by alit

Veronavolley 2025- ALIT Technologies Spa

Our support for VeronaVolley goes beyond just sponsorship. We are proud to stand by a team that embodies the core values of sports: passion, commitment, and determination. Supporting Verona Volley also means celebrating our roots in Verona, a city that has given us so much and that we continue to value, both on and off the court.

For us, sports are much more than a competition: they are a unique opportunity for sharing and growth. For this reason, we are excited to invite our clients to experience the thrill of the games with us. We always have reserved seats in the stands to cheer and share moments of sports and fun.

Join us! Let’s support Verona Volley together and experience the magic of sports!

Merry Christmas from ALIT Technologies!

Posted on 10 December 202410 December 2024 by alit

As we reflect on an incredible year, we want to take a moment to thank all our partners, suppliers, and customers for their continuous trust and collaboration. 2024 has been a year of significant growth for us, marked by the expansion of our facilities, the strengthening of strategic partnerships, and our ongoing commitment to sustainable and effective solutions.

We’ll be closed for the holiday season from December 23 to January 7, but we’re excited for what 2025 has in store! We look forward to further success, growth, and new opportunities together.

Wishing you a joyful holiday season and a prosperous new year ahead!

New Life for the Historic Italian Vespa 50: Case Study at ALIT Service PT

Posted on 25 November 202411 February 2025 by alit

When it comes to preserving the integrity of historical artifacts, every detail matters. In this case study, we highlight how ALIT Service PT successfully restored a classic Vespa 50 using advanced technologies and chemical solutions to preserve its authenticity while ensuring superior results.

The Challenge: Preserving a Vintage Vespa 50

ALIT Service PT was recently entrusted with an old Vespa 50 for a delicate paint stripping process. The goal was to remove the paint without damaging the original material, preserving both the metal surface and the vehicle’s historic value. This case study demonstrates how our innovative chemical products and expertise allowed us to achieve excellent results.

The Solution: METALSTRIP 1728/3 for Safe and Effective Paint Removal

High-Temperature Paint Stripping Technology

To carefully remove the paint without damaging the metal, we used METALSTRIP 1728/3, a high-temperature paint stripper. Applied at 120°C, this product allowed for fast and efficient paint removal while preserving the underlying metal substrate.

How METALSTRIP 1728/3 Works

The unique formulation of METALSTRIP 1728/3 is specifically designed to perform under high-temperature conditions, enabling effective penetration and removal of paint without compromising the integrity of the metal. Thanks to its balanced combination of solvents and additives, this paint stripper prevents unwanted reactions with the metal or any rust present, ensuring that the artifact’s properties remain intact.

Ideal for Historical Artifacts

Thanks to its low aggressiveness, METALSTRIP 1728/3 is perfect for treating historical artifacts like the Vespa. It does not alter the surface or cause micro-corrosion, making it an excellent choice for delicate restoration projects. Additionally, the product’s superior paint separation capacity aids in residue filtration, ensuring a clean and safe working environment.

Step-by-Step Process: Preserving the Vespa’s Originality

Fast and Efficient Paint Stripping

The Vespa was fully stripped of its paint within one hour without any damage to the underlying metal or existing rust. This careful approach ensured that the authenticity of the Vespa was respected, without compromising its structural integrity.

Automated Rinsing and Manual Cleaning

After the paint stripping process, the Vespa underwent an automated rinsing process to eliminate any remaining residues or contaminants. High-pressure nozzles were used to ensure uniform coverage and remove any non-adhering paint traces. The Vespa was then manually washed by an operator who carefully inspected every inch of the surface to ensure a high-quality finish. Microfiber cloths and gentle cleaning solutions were used to avoid any surface damage.

Final Protective Treatment with ALIT RedOil 5010

To complete the process and ensure long-term preservation, the Vespa was placed in a Neutralization Machine, where ALIT RedOil 5010 was applied. This water-soluble coolant forms a protective oil layer on the metal, safeguarding the Vespa from rust and environmental damage.

Benefits of ALIT RedOil 5010:

– Eco-friendly and safe for workers

– Free of boron, biocides, or diethanolamines

– Low environmental impact and reduced toxicity

– Lubricating properties that reduce friction and improve surface finishing

– Resistance to bacterial degradation and protection for lightweight aluminum alloys

– Stability in medium-hard water, ensuring reliable performance

The ALIT RedOil 5010 treatment ensures the Vespa remains protected during transport and storage, keeping it in optimal condition for years to come.

ALIT Service PT: Experts in Historical Artifact Restoration

Pedro Oliveira, co-founder of ALIT Service PT, commented:

“Working on a historical piece like this Vespa was a great responsibility. Thanks to ALIT’s expertise and technology, we were able to preserve the artifact’s authenticity without compromising its structure.”

Our Advanced Facilities and Technologies

The restoration work was carried out at our state-of-the-art facility in Portugal, equipped with advanced tools such as three FASTRIP S systems, a FASTRIP FP 630 with 12 plates, and a large rinsing platform. At ALIT Service PT, we offer a wide range of chemical paint stripping services, including solutions for both small artifacts and complex restoration projects.

Why Choose ALIT Service PT for Your Restoration Needs?

With years of expertise in chemical paint stripping, ALIT Service PT is the ideal partner for anyone seeking professional and reliable services for historical restoration. Our cutting-edge technology, precision, and respect for materials ensure that every detail is handled with the utmost care.

Proud to Be Among the Champions of Growth 2025!

Posted on 20 November 202420 November 2024 by alit

We are excited to announce that ALIT Technologies S.p.A has been ranked 468th in the Champions of Growth 2025 by the Istituto Tedesco Qualità e Finanza!

Despite the challenging global context shaped by the COVID-19 pandemic, the energy crisis, and geopolitical tensions, many Italian businesses, including ALIT Technologies, have proven their ability to adapt and evolve. The ability to innovate and respond to market needs has been key to maintaining strong performance and driving growth.

The Champions of Growth report highlights the remarkable achievements of 800 Italian companies that have shown sustained growth in terms of revenue and employees over the 2021-2023 period. This prestigious recognition celebrates small and medium-sized enterprises (SMEs) that have thrived, leveraging flexibility and innovative strategies to overcome obstacles and contribute significantly to Italy’s economic recovery.

For ALIT Technologies, this recognition is a testament to the hard work, dedication, and forward-thinking mindset that have allowed us to not only weather these storms but to continue to grow and innovate. We would like to thank our team, clients, and partners for their ongoing support and trust.

As we move forward, we are more determined than ever to expand our horizons, continue pushing the boundaries of technology, and contribute to the success of the Italian entrepreneurial ecosystem.

ALIT Doubles Its Capacity: New Production Facility for Engineering and Masking Department

Posted on 14 November 202414 November 2024 by alit

ALIT is proud to announce the inauguration of its new production facility, located just a few kilometers from its headquarters in San Bonifacio. The new facility, spanning over 2,000 m², is dedicated to the engineering and masking departments, marking a significant step in the company’s expansion and strategic growth.

This state-of-the-art facility will not only enhance our operational efficiency but also triple the available space for our systems, enabling our technicians to manage workflow more dynamically and effectively. The new layout maximizes resource utilization, improving overall department performance.

Furthermore, relocating the engineering department has freed up a large area previously shared with the chemical department. This shift allows the chemical division to operate in fully dedicated spaces, doubling its capacity and enhancing our ability to carry out cutting-edge research and development projects.

With these strategic upgrades, ALIT is better equipped to respond to the evolving demands of the market while maintaining the high quality and innovation that define our products and services. We are excited about our future prospects and look forward to sharing our continued success and innovations with you.

The Ninth and “LAST” Issue of ALIT Academy Magazine is Out!

Posted on 12 November 202412 November 2024 by alit

We are excited to announce the release of the Ninth and last Issue of ALIT Academy Magazine, a publication that highlights key milestones in our journey of growth and innovation.

In this issue, we reflect on the achievements of 2024: the expansion of our facilities, the strengthening of strategic partnerships, and our ongoing commitment to more sustainable and effective solutions.

You’ll also read about our experiences at international trade fairs such as ALUMINIUM 2024 in Düsseldorf, new initiatives for environmental protection, and projects that are shaping the future of ALIT Technologies Spa. Additionally, there are success stories, including the revival of a paint stripping plant in Thailand and the collaboration with an Italian company with our T5 MULTI-TANK.

But why the ‘LAST’ issue?

Well yes, this is the end of our ALIT ACCADEMY MAGAZINE but, every end always has a new beginning… everything is about to change!

In the meantime, read the new issue here.