When it comes to preserving the integrity of historical artifacts, every detail matters. In this case study, we highlight how ALIT Service PT successfully restored a classic Vespa 50 using advanced technologies and chemical solutions to preserve its authenticity while ensuring superior results.
The Challenge: Preserving a Vintage Vespa 50
ALIT Service PT was recently entrusted with an old Vespa 50 for a delicate paint stripping process. The goal was to remove the paint without damaging the original material, preserving both the metal surface and the vehicle’s historic value. This case study demonstrates how our innovative chemical products and expertise allowed us to achieve excellent results.
The Solution: METALSTRIP 1728/3 for Safe and Effective Paint Removal
High-Temperature Paint Stripping Technology
To carefully remove the paint without damaging the metal, we used METALSTRIP 1728/3, a high-temperature paint stripper. Applied at 120°C, this product allowed for fast and efficient paint removal while preserving the underlying metal substrate.
How METALSTRIP 1728/3 Works
The unique formulation of METALSTRIP 1728/3 is specifically designed to perform under high-temperature conditions, enabling effective penetration and removal of paint without compromising the integrity of the metal. Thanks to its balanced combination of solvents and additives, this paint stripper prevents unwanted reactions with the metal or any rust present, ensuring that the artifact’s properties remain intact.
Ideal for Historical Artifacts
Thanks to its low aggressiveness, METALSTRIP 1728/3 is perfect for treating historical artifacts like the Vespa. It does not alter the surface or cause micro-corrosion, making it an excellent choice for delicate restoration projects. Additionally, the product’s superior paint separation capacity aids in residue filtration, ensuring a clean and safe working environment.
Step-by-Step Process: Preserving the Vespa’s Originality
Fast and Efficient Paint Stripping
The Vespa was fully stripped of its paint within one hour without any damage to the underlying metal or existing rust. This careful approach ensured that the authenticity of the Vespa was respected, without compromising its structural integrity.
Automated Rinsing and Manual Cleaning
After the paint stripping process, the Vespa underwent an automated rinsing process to eliminate any remaining residues or contaminants. High-pressure nozzles were used to ensure uniform coverage and remove any non-adhering paint traces. The Vespa was then manually washed by an operator who carefully inspected every inch of the surface to ensure a high-quality finish. Microfiber cloths and gentle cleaning solutions were used to avoid any surface damage.
Final Protective Treatment with ALIT RedOil 5010
To complete the process and ensure long-term preservation, the Vespa was placed in a Neutralization Machine, where ALIT RedOil 5010 was applied. This water-soluble coolant forms a protective oil layer on the metal, safeguarding the Vespa from rust and environmental damage.
Benefits of ALIT RedOil 5010:
– Eco-friendly and safe for workers
– Free of boron, biocides, or diethanolamines
– Low environmental impact and reduced toxicity
– Lubricating properties that reduce friction and improve surface finishing
– Resistance to bacterial degradation and protection for lightweight aluminum alloys
– Stability in medium-hard water, ensuring reliable performance
The ALIT RedOil 5010 treatment ensures the Vespa remains protected during transport and storage, keeping it in optimal condition for years to come.
ALIT Service PT: Experts in Historical Artifact Restoration
Pedro Oliveira, co-founder of ALIT Service PT, commented:
“Working on a historical piece like this Vespa was a great responsibility. Thanks to ALIT’s expertise and technology, we were able to preserve the artifact’s authenticity without compromising its structure.”
Our Advanced Facilities and Technologies
The restoration work was carried out at our state-of-the-art facility in Portugal, equipped with advanced tools such as three FASTRIP S systems, a FASTRIP FP 630 with 12 plates, and a large rinsing platform. At ALIT Service PT, we offer a wide range of chemical paint stripping services, including solutions for both small artifacts and complex restoration projects.
Why Choose ALIT Service PT for Your Restoration Needs?
With years of expertise in chemical paint stripping, ALIT Service PT is the ideal partner for anyone seeking professional and reliable services for historical restoration. Our cutting-edge technology, precision, and respect for materials ensure that every detail is handled with the utmost care.
Contact us to learn how we can help restore your historic artifacts while preserving their authenticity and integrity.
We are excited to announce that ALIT Technologies S.p.A has been ranked 468th in the Champions of Growth 2025 by the Istituto Tedesco Qualità e Finanza!
Despite the challenging global context shaped by the COVID-19 pandemic, the energy crisis, and geopolitical tensions, many Italian businesses, including ALIT Technologies, have proven their ability to adapt and evolve. The ability to innovate and respond to market needs has been key to maintaining strong performance and driving growth.
The Champions of Growth report highlights the remarkable achievements of 800 Italian companies that have shown sustained growth in terms of revenue and employees over the 2021-2023 period. This prestigious recognition celebrates small and medium-sized enterprises (SMEs) that have thrived, leveraging flexibility and innovative strategies to overcome obstacles and contribute significantly to Italy’s economic recovery.
For ALIT Technologies, this recognition is a testament to the hard work, dedication, and forward-thinking mindset that have allowed us to not only weather these storms but to continue to grow and innovate. We would like to thank our team, clients, and partners for their ongoing support and trust.
As we move forward, we are more determined than ever to expand our horizons, continue pushing the boundaries of technology, and contribute to the success of the Italian entrepreneurial ecosystem.
ALIT is proud to announce the inauguration of its new production facility, located just a few kilometers from its headquarters in San Bonifacio. The new facility, spanning over 2,000 m², is dedicated to the engineering and masking departments, marking a significant step in the company’s expansion and strategic growth.
This state-of-the-art facility will not only enhance our operational efficiency but also triple the available space for our systems, enabling our technicians to manage workflow more dynamically and effectively. The new layout maximizes resource utilization, improving overall department performance.
Furthermore, relocating the engineering department has freed up a large area previously shared with the chemical department. This shift allows the chemical division to operate in fully dedicated spaces, doubling its capacity and enhancing our ability to carry out cutting-edge research and development projects.
With these strategic upgrades, ALIT is better equipped to respond to the evolving demands of the market while maintaining the high quality and innovation that define our products and services. We are excited about our future prospects and look forward to sharing our continued success and innovations with you.
We are excited to announce the release of the Ninth and last Issue of ALIT Academy Magazine, a publication that highlights key milestones in our journey of growth and innovation.
In this issue, we reflect on the achievements of 2024: the expansion of our facilities, the strengthening of strategic partnerships, and our ongoing commitment to more sustainable and effective solutions.
You’ll also read about our experiences at international trade fairs such as ALUMINIUM 2024 in Düsseldorf, new initiatives for environmental protection, and projects that are shaping the future of ALIT Technologies Spa. Additionally, there are success stories, including the revival of a paint stripping plant in Thailand and the collaboration with an Italian company with our T5 MULTI-TANK.
But why the ‘LAST’ issue?
Well yes, this is the end of our ALIT ACCADEMY MAGAZINE but, every end always has a new beginning… everything is about to change!
Paint stripping is a crucial step in the life cycle of metal parts. This process removes layers of paint, rust or other finishes, preparing their surfaces for a new coating phase. Be they mechanical components, structures and fabrications, or decorative elements, effective paint stripping is essential to ensure the durability and quality of the coatings applied on them.
In the industrial sector, paint stripping can be performed with several techniques, each with advantages and disadvantages. As technologies evolve, companies can access increasingly sophisticated and sustainable methods that reduce risks to their operators’ health and the environment.
This article will look at the main paint stripping technologies available, including pyrolytic, chemical, fluidized bed and cryogenic paint stripping, as well as new emerging techniques such as laser and ultrasound processes. We will delve into the pros and cons of each method, examining crucial aspects such as costs, process speed, safety and compatibility with different materials. Finally, we will present ALIT Technologies’ innovative solutions, from state-of-the-art chemical paint strippers to equipment designed to ensure optimal performance.
Choosing the right paint stripping technology is critical to achieving excellent results. At the same time, in an increasingly sustainability-conscious market, one’s environmental impact should also be considered. Therefore, we will conclude by exploring how ALIT’s solutions can meet these needs, providing an effective and safe alternative for paint stripping operations.
Types of Paint Stripping Processes
Mechanical Paint Stripping
Mechanical paint stripping is a process using abrasive grit to remove layers of paint through high-speed impacts. It has several advantages: it is quick and effective and removes even thick coating layers without using chemicals. In addition, versatility in the choice of abrasives allows the process to be adapted to different materials, ensuring optimal results.
However, there are also disadvantages. The wrong choice of grit can damage the substrate, especially if the material is delicate. Mechanical paint stripping can also generate dust and debris, which calls for appropriate waste management and safety measures for operators. Finally, the cost of equipment and maintenance can be a limiting factor for some companies.
Pyrolytic Paint Stripping
Pyrolytic paint stripping is a technique that uses heat to remove paint from metal materials. This procedure occurs in an oven at high temperatures, which causes the coating to decompose.
Pyrolytic paint stripping is exceptionally effective because it can remove even particularly thick layers of paint. It does not use harsh chemicals, reducing environmental impact.
However, it also has some drawbacks. Operating costs can be high in terms of both energy consumption and the initial investment required to purchase and maintain the plant. It should also be highlighted that it is not a suitable paint stripping method for all types of materials, as high temperatures can damage some delicate substrates.
Chemical Paint Stripping
Chemical stripping uses solvents or chemicals to dissolve paints. It is particularly widespread, especially in applications requiring gentle and controlled removal operations.
A significant advantage of chemical stripping is its versatility. It can be applied to various materials and removes paint without damaging the substrates. In addition, initial costs are generally lower than with pyrolysis.
On the other hand, the use of chemicals can raise concerns about safety and environmental impact. It is essential to take appropriate protective measures and manage chemical waste properly. Finally, waiting times can be longer than with pyrolytic paint stripping.
Fluidized Bed Paint Stripping
Fluidized bed paint stripping uses a heating system to decompose paint by immersing the part in a tank containing sandy, refractory material at about 400 °C. This method’s benefits include the ability to remove paint without damaging the substrates, making it ideal for applications that require gentle processing. Moreover, the extraction and neutralization technology for gaseous emissions helps maintain a safe and sustainable work environment.
However, fluidized bed stripping can have high initial equipment installation and maintenance costs. Cycle times can be longer than with faster methods such as mechanical paint stripping. Finally, it is necessary to adequately train the operators to manage the system safely.
Cryogenic Paint Stripping
Cryogenic paint stripping takes advantage of extreme cold, immersing the part in liquid nitrogen to cause a thermal shock that facilitates paint peeling. Among its advantages, it is highly precise and safe because it does not use harmful chemicals and does not cause deformation in heat-sensitive materials. It is also effective in removing complex coatings, ensuring high-quality results.
However, there are also some disadvantages associated with this technology. Installing and maintaining cryogenic facilities can be expensive, limiting accessibility for some companies. In addition, using liquid nitrogen requires specific measures for the safety of operators, as extreme cold entails risks of frostbite. Finally, the availability of liquid nitrogen can be a logistical challenge in some areas.
Innovative Technologies
New and innovative technologies, such as laser and ultrasonic paint stripping, have also emerged recently. These process methods combine the effectiveness of traditional techniques with a lower environmental impact and reduced operating costs.
Laser paint stripping enables to remove paint layers precisely and without damaging the substrates. Ultrasonic paint stripping, on the other hand, uses vibrations to dissolve paint, ensuring a quick and clean process.
However, these technologies can be expensive to implement, and they require specific equipment and trained personnel.
ALIT Technologies’ Solutions
ALIT Technologies stands out in the paint stripping industry for its innovative chemical solutions. The chemical paint stripping products and systems offered by ALIT are designed to optimize the stripping process for excellent results and uncompromising environmental friendliness.
ALIT offers a diverse range of chemical paint strippers, each designed to meet specific needs.
ALIT Technologies’ METALSTRIP Range of Paint Stripping Products
ALIT Technologies’ METALSTRIP range is an innovative solution for the chemical paint stripping of metals and alloys. Designed to meet the needs of various industrial applications, it includes high-performance products that provide excellent results in the removal of paints and coatings. A distinctive aspect of the METALSTRIP range is its low environmental impact: its products are formulated to be less toxic and safer without sacrificing effectiveness. In addition, the possibility to filter and reuse these paint strippers helps reduce waste and optimize operating costs. With its advanced technology, METALSTRIP is positioned as a leading choice in the paint stripping market, combining sustainability, efficiency and high-quality results.
Hot Paint Stripping for Iron and Steel
Hot stripping is one of the most effective techniques for removing tough paints and coatings from iron and steel. This method uses heat to activate the chemical process, ensuring the faster and more complete removal of all finishes. Even particularly thick or encrusted layers of paint can be treated, thanks to the combined action of heat and specific paint strippers. The products developed by ALIT for this type of paint stripping process are designed to provide excellent penetration and effective action while safeguarding the underlying material. This solution is ideal for industrial applications where quality and efficiency are paramount.
Heat-Activated Paint Strippers for Aluminum, Zinc and Light Alloys
ALIT’s heat-activated paint strippers are specifically formulated to work on delicate materials such as aluminum and zinc. These products use heat to activate their chemical properties, thus effectively removing paints without damaging even the most delicate surfaces. Their innovative formulation ensures excellent adhesion and fast action, minimizing the risk of corrosion and other damage. With this technology, companies can safely and effectively manage paint stripping operations on light alloys, achieving high-quality results in a limited time.
Paint Strippers for Masked Surfaces
ALIT’s paint strippers for masked surfaces are designed to remove paint and coatings while keeping masked areas intact. These products are particularly useful in applications where it is necessary to preserve certain parts of the components while removing unwanted coatings. With a highly controlled formula, they offer excellent selectivity and fast action, ensuring clean and precise results. This is the ideal solution for industries where precision is critical, such as automotive and aerospace.
High-Temperature Paint Strippers
ALIT’s high-temperature paint strippers are formulated to withstand extreme conditions and effectively remove paints without damaging the treated substrates. These products are designed to operate at high temperatures, ensuring fast action and effective removal of tough coatings, such as those used in harsh industrial environments. Their advanced formulation is ideal for applications that require excellent performance, ensuring high-quality results even under the harshest conditions.
Cold Paint Strippers
ALIT’s range of cold paint strippers was developed to provide a safe and effective alternative for heatless paint removal. These products are perfect for heat-sensitive materials, ensuring effective paint removal without risks of deformation or damage. Thanks to their specific formulation, cold paint strippers guarantee deep penetration and targeted action, which makes them suitable for a wide range of industrial applications. This solution is especially beneficial for operations that require precise control and safe handling of chemicals.
Biphasic Paint Strippers
ALIT’s biphasic paint strippers are an innovative solution for paint removal, combining two distinct phases to ensure optimal results. This technology enables the effective separation of components, maximizing paint stripping results. The biphasic paint strippers’ unique formulation allows treating a wide range of coatings, ensuring complete paint removal and substrate protection. This solution is particularly suitable for industrial applications requiring complex material and coating management.
ALIT Technologies’ FASTRIP Paint Stripping Systems
FASTRIP is the broadest range of paint stripping equipment available on the market. Its systems are designed to meet the paint stripping needs of parts in any size, whether standard or custom.
Immersion plants, in-line plants, spray plants – the FASTRIP range includes all these types of paint stripping machinery.
Each system is designed and assembled in Italy at the company’s main factory, meeting high quality standards. The FASTRIP team of mechanical engineers and chemists work together to develop unique, state-of-the-art solutions.
FASTRIP T5 Multi-Tank
The FASTRIP T5 Multi-Tank paint stripping system is a medium-sized chemical stripping tank designed to recover workpieces with coating defects. The plant comprises a FASTRIP T5 series tank and modular accessories that can be adapted to specific customer needs. The parts are loaded into specially designed baskets, lifted with an overhead crane and transferred to the paint stripping tank. After treatment, the stripped material is moved to a rinsing tank where a wheeled multifunction pump enables to perform a final spray rinsing phase. Finally, the rinsed parts are deposited in the dripping tank, which also serves as the loading and unloading point.
FASTRIP ISP
FASTRIP ISP is an in-line plant specifically designed for the chemical paint stripping of hooks and frames used in electrostatic coating processes. It consists of a horizontal tank over which a rail runs for in-line handling. The hooks and frames are immersed in the paint stripping bath for about 2 minutes, coming out paint-free and ready for a new coating cycle. With this solution, it is no longer necessary to manually remove the hooks to be cleaned, thus ensuring a perfect electrostatic seal during coating.
FASTRIP AP
FASTRIP AP is a complete solution for paint stripping aluminum profiles, designed to handle profiles up to 250 kg in weight and 8 meters in length. The cycle time is about 3 hours, depending on the type of paint to be removed. The system includes a stripping tank and a rinsing tank, as well as advanced safety systems, such as a laser safety barrier and a fume extraction system. FASTRIP AP can be integrated into existing lines or installed as a stand-alone system. We recommend using it in combination with ALIT Technologies’ METALSTRIP 1333/1 product to ensure efficiency and reduced environmental impact.
FASTRIP S
FASTRIP S is a vertical spray system designed for the chemical paint stripping of metal components. This machine makes it possible to create a paint stripping station next to the production lines, optimizing their footprint. It is ideal for treating iron, metal and light-alloy parts without damaging their surfaces. The paint stripping cycles are fully programmable and operate at high temperatures (80 to 150 °C). The rinsing phase can be integrated into the system or done in another dedicated unit from the FASTRIP range. FASTRIP S is compatible with the FASTRIP FP series filtration systems, thus improving the durability of the paint stripper solution.
FASTRIP T2 120-MIX
FASTRIP T2-120 MIX is the most compact machine in the range, ensuring mechanical action supported by an integrated mixer. This innovative plant uses the hydrostatic thrust generated by the mixer to treat the parts, resulting in quiet but effective operation even with a polluted paint stripper. The absence of ultrasound makes the electronics less sensitive to heat, making it a robust, reliable and safe machine.
FASTRIP T2
FASTRIP T2 is a compact-sized ultrasonic paint stripping tank made entirely of stainless steel. It is effective in removing coating layers, particularly from paint hooks, frames and liquid coating guns. Equipped with a digital display for adjusting the temperature and ultrasonic power, it can be designed in custom sizes.
FASTRIP T5
FASTRIP T5 is a medium-sized immersion chemical paint stripping tank with a capacity of 800 liters. Based on a “tank-in-the-tank” concept for liquid safety, it offers integrated electric heating and combines mechanical and chemical action for effective paint removal. The electrical panel is separate, self-supporting, and equipped with a touchscreen panel. Through robust, highly professional design, FASTRIP T5 is perfectly insulated and prepared for the integration of a fume extraction unit. Using products from ALIT Technologies’ METALSTRIP range can further optimize its operation.
FASTRIP MT
FASTRIP MT is designed for the chemical stripping of aluminum profiles and castings. This quick and inexpensive solution is ideal for recovering profiles with coating defects and, therefore, particularly suitable for industries such as the window frame and automotive ones. The system includes several tanks for paint stripping, rinsing and neutralization operating at controlled temperatures to ensure effective and gentle treatment.
FASTRIP FP
FASTRIP FP series filter presses are designed to filtrate paint stripping baths, guaranteeing high performance and durability. They include a vibrating-channel flocculant dispenser for automatic flocculant addition, as well as filtered liquid sedimentation and recirculation tanks. With AISI 304 design and automatic fill level control, this system ensures optimal sludge and filtered water management, contributing to a more efficient and sustainable paint stripping process.
The Advantages of ALIT’s Solutions
The use of ALIT’s chemical paint strippers offers many advantages. First of all, the process speed is remarkable, reducing downtimes in production. Operating costs are competitive compared with other paint stripping techniques without compromising the quality of the final results.
Another strength is safety. ALIT’s products are designed to minimize risks for operators by facilitating safe and responsible handling of chemicals. They are also characterized by a low level of toxicity, contributing to a healthier work environment.
In summary, the choice of the ideal paint stripping technology depends on several factors, including materials, costs, and process speed. ALIT Technologies’ innovative solutions are an effective response to market needs, with a special focus on safety and environmental impact.
If you are looking for a reliable partner for your paint stripping needs, ALIT Technologies has all the necessary expertise and technology to achieve excellent results. Get in touch with us!
Do you want to relive the emotions of Aluminium 2024?
Click the video and immerse yourself in our booth!
From October 8th to 10th, ALIT Technologies Spa participated in ALUMINIUM 2024 in Düsseldorf, bringing energy, innovation, and color to the industry’s most important event. Our booth, set up with passion and originality, captured the attention of visitors from around the world, offering an experience that goes beyond simple business: a meeting between people, a moment of sharing and connection.
As our CEO, Loris Rossi, stated, “Fairs like this are a valuable opportunity to build and strengthen relationships with customers, partners, suppliers, and distributors. ALUMINIUM 2024 confirmed to us that the future is increasingly bright and interesting, and we are ready to face it with enthusiasm.” ALIT is not just a solution provider; it is a partner that focuses on human relationships and shared growth.
Our Stand! Colorful, fun and innovative
Our stand brought a breath of joy with its lively and welcoming style. We presented our Drizzling in collaboration with Alufinish, our ISP for hook stripping, and our innovative Claris for die cleaning, all of which were a great success. Additionally, the bar service corner was a hit, offering visitors the unique flavors of sopressa veneta, grana padano, Venetian spritz, and excellent durello wine. An authentic Italian experience that helped create a friendly and convivial atmosphere, where every guest was welcomed with a smile.
Bringing 15 ALIT employees was a strategic and meaningful choice: we wanted to serve our guests directly without relying on external staff. This is our way of demonstrating the value we place on the people who choose us, offering a personal and authentic service. ALIT is a family that welcomes, solves problems, and puts people at the center.
One of the most iconic moments of the event was our photo and video corner, where an orange Vespa painted in ALIT colors stole the show. The top CEOs of the aluminum sector joined in the fun, taking amusing photos as they “drove” the Vespa. This is the spirit of ALIT: combining business with a lighthearted touch, showing the human and genuine side of our work. We are convinced that our people-to-people approach truly makes a difference.
Final Thoughts
Despite our specific niche, we managed to secure new contacts from outside Europe, a sign that the world of chemical paint stripping is increasingly in demand and no longer reserved for just the major players. The numerous feedback we gathered during the fair provided us with valuable insights to continue innovating and improving our solutions, and we already have new ideas in mind for the future.
A heartfelt thank you to everyone who stopped by, even just for a quick hello. It was an immense pleasure to share this moment with you, and we can’t wait to meet again at ALUMINIUM 2026!
In the modern world, sustainability is an essential priority for companies aiming to make a positive impact on the environment and society. ALIT Technologies has embraced this mission by aligning its strategies with the United Nations Sustainable Development Goals (SDGs), with a particular focus on Goal 12: Responsible Consumption and Production, especially Target 12.5, which aims to significantly reduce waste generation through prevention, reduction, recycling, and reuse.
“Reuse is Possible”: Our Philosophy
ALIT Technologies is deeply committed to promoting reuse as a fundamental principle in its operations, summarised by our motto “Reuse is Possible”. This guiding principle not only shapes our internal processes but also the solutions we offer to our customers, helping them achieve their sustainability goals.
Collaboration with Prosperah
To strengthen our commitment, we have initiated a partnership with Prosperah through the “Enterprise, Sustainability, and Territory” project. This project utilizes Purpose Mapping to identify and align corporate values with the SDGs. We have engaged stakeholders including employees, customers, suppliers, and partners to understand their priorities and integrate these perspectives into our sustainability strategy.
What is Purpose Mapping?
Purpose Mapping is a process of aligning corporate values with sustainability themes, using the internationally recognized framework of the Sustainable Development Goals (SDGs). This tool helps ALIT identify sustainable development priorities and SDG targets to measure and communicate our commitment to sustainability.
ALIT’s Sustainability Goals
– SDG 3: Good Health and Well-being
Target 3.4: Promote mental health and well-being. ALIT is committed to creating a healthy and safe work environment, reducing the use of hazardous chemicals, and improving plant and process safety.
– SDG 4: Quality Education
Target 4.4: Substantially increase the number of youth and adults with technical and vocational skills. ALIT promotes continuous training and education for its employees, investing in professional growth.
– SDG 8: Decent Work and Economic Growth
Target 8.2: Achieve higher levels of economic productivity through innovation. ALIT consistently invests in research and development to enhance productivity and efficiency.
Target 8.3: Promote policies that support productive activities and decent job creation. ALIT supports entrepreneurship and innovation, fostering SME growth.
– SDG 9: Industry, Innovation, and Infrastructure
Target 9.4: Upgrade infrastructure and retrofit industries to make them sustainable. ALIT adopts clean technologies and environmentally friendly industrial processes to improve resource efficiency.
Target 9.5: Enhance scientific research and upgrade technological capabilities of industrial sectors. ALIT encourages innovation and increases the number of workers in research and development sectors.
– SDG 12: Responsible Consumption and Production
Target 12.5: Substantially reduce waste generation through prevention, reduction, recycling, and reuse. ALIT implements innovative solutions to minimize industrial waste and promotes recycling and reuse of materials.
Example of Commitment: Sustainable Chemical Strippers
A tangible example of our commitment is our sustainable chemical strippers. These products are designed to remove paints and coatings without damaging the underlying material, allowing for the recovery and re-use of painted pieces. The use of sustainable strippers reduces the need to produce new components, thereby decreasing the overall environmental impact. Additionally, these products are formulated to be less toxic and safer for operators, promoting a healthier and safer work environment.
Looking to the Future
ALIT Technologies will continue to pursue sustainability with dedication and innovation. Every day, we strive to create a greener and more sustainable future for all our stakeholders. We firmly believe that “Reuse is Possible” is not just a motto but a reality we can achieve together.
The installation of the Drizzling system by ALIT Technologies at DHK represents a significant advancement in the protection of aluminum surfaces. On this occasion, ALIT installed its innovative Drizzling system, while Alufinish, its partner for chemical supply, provided the ALFICOAT 748 product used for the conversion coating. This case study demonstrates how DHK, a leader in aluminum coverings, improved its processes thanks to ALIT’s advanced technology and Alufinish’s chemical products.
Our Customer and his request
DHK is a Belgian company specialized in the production and sale of aluminum products, including terrace coverings, customized pergolas, canopies, windowsills, and thresholds. The company offers a wide range of products, including aluminum profiles, sandwich panels, and architectural construction accessories.
The strength of DHK lies in the use of aluminum, a lightweight, recyclable, and corrosion-resistant material, making it ideal for external architectural applications. However, to ensure the long-lasting durability of its products, accurate surface pretreatment is essential before powder coating.
At its Chatelineau facility, DHK operates a new and modern painting line where metal surfaces undergo pretreatment and powder coating. Therefore, DHK needed a solution that would ensure an effective conversion coating, enhancing paint adhesion and corrosion resistance.
The Solution: ALIT’s Drizzling System
To meet this need, DHK chose ALIT Technologies to install the Drizzling system at its Chatelineau plant. This innovative technology allows for the precise and efficient application of the ALFICOAT 748 chemical product, supplied by Alufinish, improving the quality of the aluminum’s conversion coating.
Specifically, the Drizzling system installed by ALIT at DHK marks a major technological advancement over traditional methods. With the ability to atomize a real-time mixture of ALFICOAT 748 and demineralized water, the Drizzling system ensures that the chemical solution is always fresh and ready for use, eliminating the need for coating tanks or energy-intensive spray pumps.
How Drizzling Works
The Drizzling system atomizes a freshly prepared ALFICOAT 748 solution directly onto the aluminum surface, creating a fine mist that adheres perfectly to the metal surface. This process delivers a uniform, high-quality conversion coating, avoiding the contamination and wear issues associated with traditional immersion or spray systems.
The benefits of this technology are numerous:
– Energy Efficiency: No need for pumps or coating tanks.
– Consistent Quality: The chemical solution is prepared instantly, ensuring freshness and reactivity.
– Simplified Management: There is no longer a need to monitor or analyze tank liquids, reducing maintenance and operational times.
Additionally, the installation was completed within a few hours, with two atomizer ramps mounted inside the pretreatment tunnel and a mixing and control panel installed externally. The system, delivered in a plug-and-play configuration, was ready for use immediately after installation.
Performance and Results
Thanks to the Drizzling system, DHK has significantly improved the quality of its aluminum conversion coating, with a consumption of approximately 0.5 kg/hour of ALFICOAT 748 and a solution flow of about 160 liters/hour. Regular verification of the titanium deposits confirmed that the results perfectly align with the parameters set by the chemical supplier Alufinish, ensuring superior corrosion resistance.
In conclusion, the successful installation of the Drizzling system at DHK showcases how the integration of ALIT’s advanced technology and Alufinish’s chemical products can deliver excellent results in the pretreatment of aluminum surfaces, offering an efficient and innovative solution for conversion coating.
Together with PMR SYSTEM GROUP, ALIT contributes to innovation in drum filling
In the dynamic field of chemistry, technological innovation plays a crucial role in enhancing the efficiency and safety of production processes. ALIT Technologies SpA, with a broad and diversified portfolio of chemical products, has recently made a significant leap forward through the collaboration with PMR SYSTEM GROUP. This partnership has led to the implementation of a cutting-edge automatic drum filling line, revolutionizing the drum filling process.
The need for automation
ALIT Technologies is renowned for the production and sale of a wide range of chemical substances, including alkaline, acidic, neutral, aggressive, and non-aggressive products. Our strength lies in chemical stripping, an area that demands precision and absolute safety in handling potentially hazardous substances. The need to automate the drum filling process became evident, not only to improve efficiency but also to ensure a high level of operational safety.
Choosing the right partner
After careful evaluation of various suppliers, ALIT chose PMR SYSTEM GROUP for their ability to understand and address the specific needs of our industry. Claudio Burato, Chemical Manager at ALIT, explains: “We contacted several suppliers, but quickly leaned towards PMR. Their attention to the aggressiveness of our chemical products was decisive. Together, step by step, we built a tailor-made machine, carefully selecting materials, pipework, and components.”
Features of the drum filling machine
The automatic drum filling machine developed by PMR exemplifies advanced technology and engineering precision. The process begins with gravimetric filling of the drums, ensuring impeccable dosing accuracy. Subsequently, the drums move to an automatic capping station, followed by a labelling station where three labels are applied, all synchronized with our management system based on Industry 4.0 principles. This automation significantly reduces manual intervention, enhancing both process safety and efficiency.
Testing and implementation
Before final delivery, the machine underwent rigorous functional tests at PMR. Two subsequent trials allowed the verification of the machine correct operation and the implementation of necessary adjustments. Claudio Burato recalls: “We performed tests and two subsequent trials at PMR to verify the functional performance of the machine. After the first trial, we requested some modifications, which were promptly made. The second trial was a success, leading to the delivery and installation of the machine at our facilities.”
A promising future
The collaboration with PMR SYSTEM GROUP has underscored the importance of a personalized and flexible approach to meet specific needs in the chemical sector. The new automatic machine has not only significantly enhanced our production capacity but also strengthened our commitment to operational safety. Claudio Burato emphasizes the significance of this partnership: “We encountered a responsive and flexible company that showed great attention to our requirements. We will certainly turn to PMR again for future innovations.”
In conclusion, the introduction of the new automatic drum filling machine marks a significant chapter in the history of ALIT Technologies. This advancement not only boosts productivity but also enhances the safety and efficiency of our operations, paving the way for a promising and innovative future.
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