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Interior Paint Stripping in Painting Companies: The New Era (Case study)

In an industrial landscape increasingly focused on efficiency and sustainability, the decision to manage paint-stripping processes internally is becoming a significant shift for many companies in the coatings industry. This approach, compared to traditional outsourcing, offers clear advantages in terms of cost, time, and quality control.

A New Paradigm in Paint Stripping

While third-party paint stripping remains common practice, more companies are opting to bring these processes in-house. ALIT Technologies has established itself as a leader in this field, providing innovative solutions that enable the integration of paint stripping into production cycles. This not only reduces reliance on external suppliers but also ensures higher quality finished products and substantial cost savings.

Univertech and ALIT: A Winning Partnership

A concrete example of this transformation is Univertech srl, a company specializing in industrial coating. Founded in 2005 by Doriano Pasian, later joined by Managing Director Moira Matiz, Univertech is located in the heart of the Pordenone industrial district. With a highly flexible powder coating plant, the company offers a wide range of surface treatments for conductive metal materials, dynamically responding to market needs.

In 2023, Rosario Toscano, Metal Treatment Manager at Univertech, faced the challenge of improving the efficiency of hook paint stripping used in the coating process. The traditional approach of outsourcing resulted in high costs, long waiting times, and the risk of damage during transportation. The solution was clear: bring paint stripping in-house.

Implementing the Fastrip T5 Multitank

After a thorough assessment of Univertech’s needs, ALIT Technologies proposed installing the Fastrip T5 Multitank, an immersion paint-stripping system designed for quick and effective treatment of metal components. This system was paired with the Metalstrip 2011 stripping solution, a water-based, halogenated hydrocarbon-free product that is both safe and sustainable.The implementation process was guided step by step by Diego Pellizzon, ALIT Technical Sales Agent, alongside Michele Merlo, Technical Sales Manager for Italy. The team provided technical support and training for Univertech staff, ensuring a smooth transition and optimal use of the new system. Rosario Toscano noted, “I found an amazing team that supported me from the initial idea to the final project realization. Michele and Diego are always available and ready to address our challenges, both for paint stripping and future projects.”

The Benefits of Internal Paint Stripping

The introduction of the Fastrip T5 Multitank brought multiple benefits to Univertech:

  • Reduced Waiting Times: Internal paint stripping improved the company’s responsiveness and optimized resource management.
  • Minimized Waste: By eliminating external transport, hooks are no longer damaged, reducing replacement costs.
  • Superior Quality: Perfectly clean hooks ensure a flawless final coating.
  • Cost Savings: Through internal paint stripping and ALIT’s solutions, Univertech reduced hook purchase and disposal costs by up to 20% annually, achieving an overall saving of 60%.

A Sustainable and Monitored Approach

The use of Metalstrip 2011, combined with Aktivator 2550, ensured the stability of the stripping bath, enabling product reuse and minimizing operational costs. ALIT also provided monitoring tools, including manuals and data collection tables, allowing Univertech to track consumption and performance while identifying improvement areas.

Diego Pellizzon commented, “Supporting Univertech is rewarding because their competence and drive for improvement are immediately evident. They’ve adopted our analytical approach to ensure maximum quality while keeping operational costs under control.”

Towards a New Era in Paint Stripping 

The collaboration between ALIT and Univertech demonstrates how internal paint stripping represents a breakthrough for industrial coating companies. Reduced lead times, cost reductions, and quality improvements are achievable thanks to ALIT’s innovative technology and a shared commitment with clients. 

Today, Univertech independently manages its paint-stripping process, achieving tangible benefits in operational efficiency and customer satisfaction. This is the new era of paint stripping: an internal, efficient, and sustainable process that gives companies full control over quality and costs.

Optimization of Production Processes: The New FASTRIP MT System by ALIT Technologies

When it comes to innovation and customization in industrial processes, ALIT Technologies stands out for its ability to offer tailor-made solutions that meet the specific needs of its clients. This is exemplified by our recent project in Central Europe, where our technicians are installing a FASTRIP MT series system specifically developed for one of Europe’s largest manufacturers of doors and entryways.

A Customized Solution for Aluminum Paint Stripping

The new system is designed to optimize the stripping of aluminum sheets and profiles, thanks to a unique configuration that combines production efficiency with environmental care. At the heart of this innovation is the basket handling system, managed by a single-beam overhead crane with a double hoist. This system allows operators to load, transfer, and immerse the aluminum sheets into the stripping tank with high precision.

The core of this advanced aluminum stripping process is the oscillation system, a technology developed by ALIT that enables the basket to move continuously during immersion. This action allows for faster paint removal compared to traditional methods, leveraging the synergy between the mechanical and chemical actions of our stripping agent.

Technological Innovation and sustainability in Aluminum Paint Stripping

Mauro Burato, project manager at ALIT Technologies, highlights the distinctive features of the system:

“The stripping tank includes an automatic filtration system for the stripping liquid, ensuring continuous aspiration and purification. Using our ALITFLOCK series flocculant and a high-efficiency filter press, the system effectively separates paint sludge from the liquid, allowing reuse of the filtered solution. This closed-loop design minimizes waste and environmental impact, making it one of the most sustainable aluminum paint stripping solutions available today.”

“The stripping tank is equipped with an automatic filtration system for the stripping liquid. Through a continuous aspiration and filtration process, the liquid is treated with @ALITFLOCK series flocculant and purified using a filter press, allowing the separation of paint sludge and the reintroduction of the filtered liquid into the tank. This closed cycle reduces waste and minimizes environmental impact, making it a sustainable aluminum paint stripping solution.

The system also features an optimized heating system that divides the tank into three zones with adjustable energy consumption. Additionally, the drying oven is designed with advanced thermal insulation to minimize heat dispersion.

Industry 4.0: Connectivity and Advanced Support

As an Industry 4.0-compatible system, the FASTRIP MT series integrates seamlessly with digital factory management tools. Its smart monitoring system provides real-time data on the aluminum stripping process, enabling precise process control and remote support for quick intervention when needed.

Looking to the Future

This project represents an important step for ALIT towards even more ambitious goals. The ability to develop customized aluminum paint stripping solutions for our clients is a source of pride and a testament to our commitment to research and innovation.

Client satisfaction remains our primary objective. Through projects like this, we continue to build strong relationships and provide tools that enhance production efficiency, contributing to a more sustainable and competitive industry.

MECSPE: We are Coming!

From March 5 to 7, 2025, we will be in Bologna (ITALY) for MECSPE, the leading event for the manufacturing industry and technological innovation. MECSPE is the perfect place to discover the latest industry advancements, meet experts, and explore advanced solutions for industrial production. You’ll find us at a 64 sqm stand, open on all four sides, in collaboration with UCIF, showcasing our technologies and innovations. But that’s not all—we have plenty of surprises in store for you! Here’s a preview of what you can discover at our stand at MECSPE:

What to Discover at Our MECSPE Stand:

  • Drizzling: An innovative surface passivation system that automatically doses chemical products, ensuring precision and uniformity in treatments. This advanced technology is designed to optimize application, reduce waste, and improve the sustainability of production processes.
  • ISP: Our flagship solution for inline chemical stripping of hooks and frames.
  • T2 120 Mix: This machine model utilizes the hydrostatic force of the mixer for paint removal, ensuring quieter operation and compatibility with contaminated stripping agents. The absence of ultrasound allows the use of electronics less sensitive to heat, providing robustness, reliability, and safety.
  • Masking: Mas-King, the new brand by ALIT Technologies S.p.A., protects metal surfaces during finishing processes. With 20 years of experience, a global network, and expert technicians, it offers customized masking solutions for powder coating, liquid coating, cataphoresis, anodizing, and electroplating, ensuring quality and fast delivery at the best price.

UCIF: Founded in 1973 as the Union of Surface Finishing Equipment Manufacturers, this association represents over 50% of the Italian production of machinery and plants for surface treatment, including painting, stripping, washing, shot blasting, vibratory finishing, purification, automation, and robotics.

Our stand is not just about technology and innovation—it’s a unique experience for all visitors. We’re here to provide all the information you need and to ensure your time with us is truly unforgettable. And of course, there will be moments to relax with a glass of wine, a slice of Sopressa Veneta, and the iconic Grana Padano.

You don’t want to miss this event, do you?

See you in Bologna!

18 Years and Still Going Strong: A Milestone Worth Celebrating

What a journey it’s been! 18 years ago, Miriam became one of the first to believe in the adventure that is ALIT. Alongside Loris, she helped kickstart the engine that has driven the company’s success. From that moment on, she has been unstoppable, becoming one of the key pillars upon which everything we are today stands.

As we celebrate this incredible milestone, it’s important to remember that Miriam’s journey with ALIT doesn’t stop here. 18 years with the company is an achievement in itself, but Miriam is just getting started. As she often says: “There are always new goals, and you never stop learning!” Her passion, dedication, and tireless drive have been integral to ALIT’s success. Whether it’s been through new challenges or achieving company goals, Miriam has been a constant source of inspiration and energy.

We are so grateful for her commitment over the years. Thank you, Miriam, for these 18 years of unwavering dedication to ALIT. You are truly a force, and we can’t wait to see what the future holds! 

Here’s to many more milestones ahead!

Ferrari Experience: Relive the Emotion of the ALIT Technologies Event

Alit_Technologies_SpA_FerrariExperience

On 31 May 2024, ALIT Technologies created a magical moment with its first “Ferrari Experience” event, giving our customers an unforgettable day. Adrenaline, passion and networking opportunities characterised this extraordinary adventure. The event attracted companies from Italy and abroad, strengthening existing ties and creating new opportunities for collaboration. In this text you will see all the stages and photos of the event, are you ready?

A Warm Start

The welcome at ALIT Technologies’ headquarters was special. We opened the doors of our home, inviting participants to discover the latest innovations and immerse themselves in our company culture. It was a time of sharing, where every smile and handshake showed our dedication and passion.

In the Heart of the Ferrari Legend

The trip to Maranello, the beating heart of Ferrari, brought with it a unique emotion. The visit to the Ferrari Museum was not just a tour, but a real journey through the history and triumphs of the brand. The cars on display told stories of courage and innovation, inspiring everyone present.

A Pilot’s Lunch

At the Montana Restaurant, famous among the big pilots, lunch was more than just a meal: it was a culinary experience in a unique atmosphere. Our guests were able to relax and socialise, making connections in a very special setting. See the photos below.

The Adrenaline of the Track

The excitement reached its peak when the participants climbed aboard the Ferraris. The track turned dreams into reality, offering a pure adrenaline experience. Feeling the power and elegance of these iconic racing cars was an unforgettable moment that left everyone with palpitating hearts.

Tradition and Taste in Modena

After the adrenaline rush of the track, one of Modena’s oldest vinegar cellars welcomed our guests with a guided tour and tasting of balsamic vinegar. Here, we explored the secrets of the production of this precious condiment while admiring the world’s largest bottle of balsamic vinegar.

An Ending to Remember

The exclusive dinner in the vinegar cellar rounded off the day perfectly. A special balsamic menu delighted everyone present, while a signature cake celebrated the success of the event. Each participant received a photo frame with pictures of the day, a tangible memento of an extraordinary experience.

Connections and Growth

ALIT Technologies’ Ferrari Experience was more than just an event: it was a unique opportunity to create bonds, discuss future collaborations and strengthen existing relationships in an informal and inspiring setting. This event demonstrated our commitment to creating meaningful experiences for our customers, focusing on their satisfaction and success.

Follow us on LinkedIn to stay updated on our upcoming events and contact us to explore new collaboration opportunities. Together, we can reach new heights!

GLOBAL INNOVATION DISCOVER WHERE WE ARE

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