Category: Blog Articles

One less step, one more gear: how Giottox snc found a new way to strip alloy wheels (case study) 

“Giottox” learned this the hard way, or rather, through their wheels. Powder coating is tough: hard to remove and made the paint-stripping process long, expensive, and often a real production bottleneck. But today, Marco and Alessandro, the two owners of this small but dynamic workshop in the Como area (Italy), can say they’ve turned that pain point into a strength, thanks to a targeted, practical, and efficient investment. 

A problem called “Powder”, a solution called FASTRIP T5 

For alloy wheel refurbishers, powder coating is a real challenge: it’s strong, durable, and very hard to remove. Before discovering ALIT, the Giottox team faced this problem daily. The result? Long process times, inconsistent quality, and high costs. Outsourcing the sandblasting was the only option, but it wasn’t enough. 

Things changed when Claudio, our sales technician for Northwest Italy, introduced Marco and Alessandro to a solution: FASTRIP T5, an immersion tank designed to strip paint from ferrous metals and light alloys quickly, safely, and sustainably. 

T5: a small tank, a big impact 

FASTRIP T5 is a plug-and-play system with an 800-liter tank made of AISI 304 stainless steel. A compact and complete solution featuring: 

• integrated electric heating (up to 8 kW), 
• full-side insulation to minimize heat loss (Giottox loses only 5–10 °C over the weekend), 
• a touch panel to control the cycles, 
• optional mechanical or ultrasonic agitators. 

Thanks to these features, the Giottox team can strip paint off wheels easily. The insulation keeps the tank’s temperature stable for a long time, which means they can restart the process instantly, even after days of inactivity, like over a weekend. 

The key step: eliminating sandblasting and bringing stripping in-house 

Combined with the Metalstrip 1334 product, the T5 allowed Giottox to completely remove sandblasting from their workflow. This is a hot chemical stripper, specially formulated for light alloys like aluminum and zinc, and active already at 70–90 °C. Its biggest strength? It penetrates deeply without damaging the metal, ensuring fast and effective removal, even for tough powder coatings. 

Once the wheels are immersed in the tank, they come out clean, residue-free, and ready for repainting. “Just a rinse,” they say at Giottox, “and it’s done. No rework, no defects.” 

Metalstrip 1334 is also designed for regenerable cycles: it can be filtered and reused multiple times, reducing both chemical consumption and environmental impact. 

And the benefits aren’t just about quality. Processing time dropped by 24–48 hours per cycle, and handling became incredibly simple: load up to 8 wheels, immerse, rinse, and they’re ready to paint again. 

A smooth, safe, repeatable process, even for small batches, prototypes, or urgent jobs. 

A real case of sustainable productivity 

T5 isn’t just a tank. For Giottox, it’s been an investment that delivered greater efficiency, less waste, and more competitiveness, all while maintaining the highest attention to detail, which is a must for those working with aesthetics and precision. 

Giottox integrated the FASTRIP T5 without overhauling their workspace or operations, a perfect example of how you can revolutionize a process without disrupting your production. 

Why this story could be yours too 

In today’s market, customers demand customization, speed, and quality. Every step in the production chain matters. And paint stripping, often overlooked, can actually be a strategic lever. 

The Giottox case shows that modernizing one step can transform the entire cycle. And that choosing ALIT isn’t just about buying a machine: it means joining a network of solutions, expertise, and active listening. 

Every plant, every process, every need is different. That’s why ALIT’s sales technicians are always on the front line with clients, not just to offer solutions, but to truly understand their needs. 

Managing fluorides in wastewater, especially in the aluminium and glass treatment sectors, is a constant technical and regulatory challenge. In Italy, the legal limit is often set at 6 ppm, while in some countries it can go as low as 2 ppm. Consistently staying within these limits is anything but easy.

Why fluorides are a real issue 

During surface treatment processes, aluminium and glass release fluorides into wastewater streams. These compounds are hard to remove effectively, especially without disrupting the plant’s chemical-physical balance. 

Fluoridite, a concrete ally 

To address this challenge, ALIT Technologies developed Fluoridite, a specific chemical treatment designed to reduce fluoride levels in industrial wastewater, easily integrable into existing systems without modifying the current layout. 

In real-world conditions, with initial concentrations around 50 ppm, Fluoridite has proven effective in lowering fluoride levels to about 3 ppm, with further improvements possible through fine-tuning. The product dosage is directly proportional to the water flow rate, making the process easy to calibrate and manage, even with fluctuating loads. 

A complete technical approach 

Fluoridite is developed and validated entirely in-house, through a process that includes: 

• In-depth analysis of the customer’s existing wastewater treatment cycle, 
• Lab testing to replicate real operating conditions, 
• On-site dosage setup to ensure performance and compliance. 

Strict control over raw materials, production batches, and final product performance guarantees quality, reliability, and regulatory compliance. 

Tangible benefits 

Fluoridite ensures stable and repeatable fluoride reduction, fully compatible with existing industrial systems. It’s a precise response to a real need, not a one-size-fits-all product, and it solves the problem without disrupting existing processes. 

Some collaborations begin with technical needs and grow into something much deeper. Relationships that go beyond work, nurtured by trust, respect, and human connection. The story between ALIT and MUSKITA is one of these. 

It all started in 2005, when MUSKITA, a Cypriot leader in the production of aluminum profiles, launched a new vertical coating line. That’s when Loris stepped in, then Director of Alufinish Italy. From the very beginning, he worked closely with Andreas, then Production Director at MUSKITA, laying the foundation for a relationship built on technical collaboration and mutual understanding. His role was to support MUSKITA in selecting and applying the best chemical solutions for aluminum surface treatment. But that initial meeting, born from technical needs, turned out to be the beginning of something far greater. 

Over time, that support turned into a steady presence. Phone calls were no longer just about solving problems, they became opportunities to share ideas, face challenges, and build a common path. Open dialogue, mutual respect, and a shared approach to work: serious, but always human. Trust grew day by day, revealing that behind every solution there was more, a shared vision. 

Technical visits became meetings between friends. Conversations were open and sincere. Every request became a chance for improvement. And when Andreas retired, the bond did not fade. On the contrary, it became even more evident how valuable it was. A relationship forged through shared experiences, jointly resolved challenges, and a human connection that went beyond roles. Andreas also highlighted the importance of ALIT’s training center, a space where knowledge is shared, not just products. A partner, he said, that delivers real solutions and long-term technical support, helping others grow alongside them. 

A few months ago, MUSKITA decided to celebrate exactly this spirit with a major event. The evening was organized to thank those who had accompanied the company on its journey through the years. A heartfelt celebration where professionalism gave way to emotion. And ALIT was there. Loris was there, alongside Alberto, the new sales representative for Cyprus, chosen by Loris for his deep understanding of the company’s values and his ability to carry the relationship forward. A symbolic passing of the torch, with Andreas bidding farewell to his company and Loris entrusting Alberto to continue a path that had begun years earlier. A smooth generational and professional transition, in perfect harmony. 

Amid toasts, smiles, and a few steps of Greek dancing, the evening captured one of those rare, unforgettable atmospheres. The kind that doesn’t happen by chance, but is built patiently, with respect and trust. The kind of evening when you realize that work can lead to something greater. Where the line between client and partner fades, giving way to a true alliance. 

Today, MUSKITA is facing new challenges and opportunities. And we at ALIT are ready to continue alongside them, with the same passion, dedication, and collaborative spirit that brought us this far. With a renewed commitment to preserving the continuity that has always connected us. As Andreas pointed out, it is precisely this continuity that makes the relationship so special, even as roles change, the bond has remained strong and genuine. 

If we had to describe this transition in one word, it would be continuity, the steady thread that links past, present, and future. 

Because to us, a client is never just a client. They are someone with whom we build something that lasts. 

Something that, at times, becomes a true and lasting friendship. 

When a client becomes a friend. 

WHAT’S CHANGING FOR THE CHEMICAL INDUSTRY? 

Welcome to a new edition of “Chemistry Under the Lens,” the UNCOATED column that explores regulatory changes in the world of chemical substances. Today, together with Dr. Filippo Busolo, expert in chemical substance management and hazardous goods transport safety, we focus on two critical issues for the industry: reproductive toxicants and endocrine disruptors. Two areas that, in recent years, have been affected by major regulatory developments, such as Directive (EU) 2022/431 and Regulation (EU) 2023/707. 

Let’s take a look at the practical implications for companies. 

What is meant by “reproductive toxicity”? 

This term refers to harmful effects on sexual function and fertility in adult men and women, as well as on the development of offspring, following exposure to a substance or mixture. 

The CLP Regulation classifies such substances into the following categories: 

• Category 1: substances known or presumed to be toxic for human reproduction; 
• Category 1A: substances known to be toxic for human reproduction; 
• Category 1B: substances presumed to be toxic for human reproduction; 
• Category 2: substances suspected of being toxic for human reproduction. 

There is also a distinct hazard category concerning effects on or via lactation. 

And endocrine disruptors? 

An endocrine disruptor (ED) is a substance or mixture that alters one or more functions of the endocrine system, causing adverse effects in an intact organism, its offspring, populations or subpopulations. 

The toxicity mechanisms of EDs can be multiple. The most studied involves binding to one or more hormone receptors such as estrogen, androgen, progesterone, thyroid, and vitamin D. 

The CLP Regulation classifies ED substances affecting human health into two categories: 

• Category 1: known or presumed endocrine disruptors; 
• Category 2: suspected endocrine disruptors. 

What are the regulatory updates? 

Two recent regulatory frameworks have a direct impact on these issues: 

• Directive (EU) 2022/431, which amends the directive on protection from carcinogenic and mutagenic agents (CMD), including reproductive toxicants; 
• Regulation (EU) 2023/707, which updates the CLP by introducing new hazard classes related to EDs. 

In addition, Regulation (EU) 2020/878, amending Annex II of the REACH Regulation, introduced in the Safety Data Sheet (SDS) specific references to endocrine-disrupting properties (sections 2.3, 3.2, 11.2 and 12.6). 

Why are these regulations so important? 

The adoption of Directive 2022/431 stems from growing awareness of the risks related to fertility, pregnancy, and fetal development in industrial environments exposed to chemicals. 

Protecting workers from these substances is a key priority to safeguard the health of people and future generations. 

The directive introduces two important distinctions: 

• Reproductive toxicants with no threshold: no safe level of exposure exists; 
• Threshold substances: a limit exists below which no health risks are observed. 

In addition to environmental monitoring, biological monitoring is encouraged as a tool to measure actual absorption of the substance by workers. 

The directive was transposed by Member States on April 5 and will amend Chapter II, Title IX of Legislative Decree 81/08 in Italy. 

Which substances are involved? 

Among those for which occupational exposure limit values have been introduced: 

• N,N-Dimethylacetamide (CAS 127-19-5) 
• N,N-Dimethylformamide (CAS 68-12-2) 
• 2-Methoxyethanol (CAS 109-86-4) 
• 2-Methoxyethyl acetate (CAS 110-49-6) 
• 2-Ethoxyethanol (CAS 110-80-5) 
• 2-Ethoxyethyl acetate (CAS 111-15-9) 
• 1-Methyl-2-pyrrolidone (CAS 857-50-4) 
• Bisphenol A (CAS 80-05-7) 

At the European level, approximately 150 substances are recognized for their reproductive toxicity. 

Where to find official information? 

The main regulatory and informational sources are cited as examples: 

• The Candidate List of substances of very high concern (SVHC) on the ECHA website; 
• The European list of endocrine disruptors. 

Which substance categories require closer monitoring? 

Without claiming to be exhaustive, here are the main categories to consider: 

• Organic solvents 
• Alkylphenols (e.g., Bisphenol A) 
• Phthalates 
• Cadmium compounds 
• Polycyclic aromatic hydrocarbons 
• Brominated flame retardants 
• Metals 
• Biocides 

And what is ALIT doing? 

Thanks to continuous research and development combined with regulatory compliance, ALIT Technologies carefully selects raw materials that comply with the new regulations and support companies in meeting both European and national requirements. 

Every company that uses or markets chemical substances must now reassess its production cycle. 

This too is part of ensuring tomorrow’s safety. 

When we developed Metalstrip 1334, we aimed for one thing: practicality. A stable, effective, easy-to-use formula. A product that does its job well, with intelligence and versatility. 

The result? A medium-temperature stripping solution that now works quietly in many plants, optimizing cycles, reducing waste, and restoring surfaces ready for a new life. 

Strategic versatility 

Metalstrip 1334 is a medium-temperature chemical paint stripper (40–75 °C) designed to act on a wide range of coatings, from thermosetting powder paints (polyester, polyurethane) to liquid paints. 
It removes coatings selectively, without damaging metal surfaces, including ferrous alloys, aluminum alloys, and yellow metals. 
It ensures operator safety, environmental protection, and long-term chemical stability of the bath. It’s ideal for aluminum profile stripping and works effectively in both immersion and spray systems. 

But the real strength lies in its operational flexibility. 
Metalstrip 1334 is compatible with all major ALIT systems: it performs efficiently in spray systems like FASTRIP S, as well as in immersion systems with ultrasound (FASTRIP T2), mechanical agitation (T5), or automated movement of parts (MT, AP). 

Simplified management 

One of the most common issues with stripping baths is rapid solution degradation. 
Not with 1334. 
Its ability to retain large amounts of dissolved paint extends the bath’s life, reducing system downtime. Combined with FASTRIP FP filtration systems, it ensures long-term performance, both in stripping effectiveness and surface quality. 

There’s also an often-overlooked factor: energy. 
This system offers an energy-saving advantage: operating at lower temperatures reduces heating costs without compromising performance or stripping time, which remains in line with production needs. 
Several customers have confirmed excellent results at around 50 °C. But there’s a double benefit: lower evaporation also significantly reduces chemical consumption. 

In short: lower operating costs and better energy sustainability. 

Where it really works: real-world applications 

Metalstrip 1334 is already delivering excellent results across various production environments. 

In a facility in Southeast Asia specializing in stainless steel and perforated aluminum mesh, Metalstrip 1334 played a key role in reactivating a long-idle stripping line. 
The system had been shut down due to high operating costs and previously ineffective chemicals. 
Thanks to the Metalstrip 1334 + FASTRIP FP filter press combo, the process was fully optimized. 
Tests showed that immersion at 50 °C with mechanical agitation achieves complete stripping in 30–60 minutes. 
Surfaces come out clean and undamaged. 
Where the bath once had to be replaced monthly (producing over 8 tons of waste), it now runs continuously with only simple top-ups, cutting environmental impact and management costs. 

The perfect balance between performance and savings 

There’s no one-size-fits-all formula in paint stripping, and no single “perfect” temperature. 
Each plant has its own pace, balance, and needs. That’s why at ALIT, we talk about tailored approaches, not ready-made solutions. 

Metalstrip 1334 was developed with this mindset: a solid, reliable tool that adapts to the context. 
It reduces waste, simplifies bath management, and helps control hidden costs that often go unnoticed in initial assessments. 
It’s not designed to disrupt processes, but to improve them, steadily and concretely. 

And sometimes, choosing a more coherent chemical solution is exactly what makes the difference. 

Watch the full video with the laboratory test!

This isn’t just a market expansion. It’s a statement of intent. 

Welcome to Michigan. Not for sightseeing. But to stay. 

This time, it’s not one of our usual exploratory trips. Not a business visit to meet clients or test the waters. It’s something far more tangible. ALIT is opening a new commercial branch in the United States, with a permanent operational base in the state of Michigan. Yes, you read that right: ALIT USA is here. And with it, a new chapter begins one that speaks American, yet stays deeply rooted in our Italian identity. 

A CHOICE BORN FROM LISTENING, NOT CALCULATIONS 

If you know us, you know this: we don’t follow trends. We respond to real needs. 
And in recent years, we’ve received more and more requests from American companies more conversations, more signals, more confirmation. 
The message was clear: U.S. manufacturers need better processes, and chemical paint stripping is still an underutilized strategic tool. 

During our visits, we met remarkable companies, skilled technicians, and visionary entrepreneurs. We listened. We observed. We understood. 
And today, we can say with confidence: this is the right time. 

We chose Michigan for a reason. It’s one of the most vibrant manufacturing hubs in the U.S., home to key industries like automotive, aluminum, and metalworking. And it’s not just about geography, it’s also a strategic gateway to better support our clients in Canada. 
Being physically present means breaking down logistical, cultural, and language barriers. It means offering training, consulting, service, and sales directly on site no more chasing time zones or unanswered emails overnight. 

BETWEEN ITALY AND THE U.S.: THE RIGHT PARTNER TO BUILD BRIDGES 

Leading this new venture is a partner who knows ALIT well and deeply understands the American market. Born in Italy, professionally raised in the U.S., he has worked in companies where “manufacturing” means performance, quality, and process. He has managed facilities, led teams, and built industrial strategies. 
He’s the perfect bridge between two worlds. He shares our values. He speaks our language and that of our new clients. And most importantly, he believes in this challenge just as much as we do. 

ALIT USA won’t be just a “foreign office.” It will be a fully American company, with ALIT’s spirit in its DNA and a clear focus on U.S. clients. 
The first step is commercial and technical support. But the vision is broader. 
One day, we may even build a mechanical and chemical production facility that creates jobs and value right here in the U.S. Because sustainability isn’t just environmental, it’s also economic, social, and human. 

TWO TRADE SHOWS, TWO WAYS TO MAKE OURSELVES KNOWN (FOR REAL) 

We couldn’t have picked a better debut. In May 2025, we’ll be at ALUMINIUM USA in Nashville , not as exhibitors, but as active attendees, bringing our solutions and building new connections in the industry. 
In September, we’ll go a step further: we’ll be official exhibitors at FABTECH in Chicago, with a dedicated booth and the full ALIT USA team. 
It’ll be our opportunity to introduce ourselves to the North American market and show, face-to-face, what working with ALIT truly means. 

A NEW CONTINENT, THE SAME WAY OF DOING BUSINESS 

We’re proud of what we’ve built in Europe. Of what we’re doing in Asia. 
And now, we’re ready to write a meaningful chapter in the United States. But always with our style: direct, human, skilled, and humble. 
Because even across the ocean, we want to stay close to people. To real challenges. To practical problems. With effective, sustainable, and tailor-made solutions.  

The second issue of UNCOATED is finally here 👉 UNCOATED Vol 2 July 2025 

UNCOATED is back, and this time, with an even stronger conviction: in our sector, and in business life in general, every difference matters. 

After the first issue, which marked the beginning of a new way to talk about industrial paint stripping, this second chapter takes things further. Inside, you’ll find who we’ve become: a company in motion, with new projects, new people, and new challenges tackled side by side with clients and partners. 

You’ll also find a very clear idea of the future. One built on sustainability, regulatory awareness, and innovation, in products, in processes, and in the way we approach stripping. 

UNCOATED isn’t just a magazine. It’s an invitation. 

To tell the real stories of work. To share experiences, doubts, and milestones. To build relationships that go beyond roles and stand the test of time.